Industry Experience Matters.

After working with hundreds of companies just like yours across a variety of industries, you’ve told us the problems you face. And we have experience helping you solve those problems.

Apparel manufacturers are always looking to improve the production line, decrease waste and reduce costs while maintaining or improving on-time metrics.

But it’s SO much harder to do when you have no real-time insight. Day old data doesn’t help anyone especially the employees you want to motivate to work smarter.

We bring you solution partners that help you to see exactly what is happening on the shop floor today:

• which machines are down and how long

• which machines need maintenance

• which operators are the most efficient

• help track WIP and each item to shipping

Leave the manual processes of yesterday behind and focus on real-time insight you can take action on today.

The mattress industry estimated to be worth more than $43 billion over the next five years is under a massive demand for change. And at the heart of this demand are consumers who lead busy lives and don’t take quality sleep for granted, so now more than ever the quality and personalization options for mattresses must meet this demand.

Old, outdated factory processes lacking real-time insight won’t cut it with today’s demands.

You need a digital factory with labor and machine insights that help you drive efficiency in your manufacturing processes. You need a better way than walking the factory floor to count mattresses in production or waiting shipment to stores. There is a better way.

Imagine…walking out to the factory floor with dashboards showing which machines are up, reason codes identified for machines that are down, mattress count in production, mattress count waiting shipment to stores and employees all focused on one goal - getting high quality mattresses out the door. This isn’t a dream, you can achieve these results in weeks, not months.

The transportation factory floor faces many challenges today. The management team and the operators need to better understand downtime. Imagine the operators being able to communicate in real-time exactly what is happening on the shop floor. No more guessing, no more wasting time fixing, resetting and adjusting equipment all based on instinct and whiteboard documentation.

One of the stumbling blocks to success that happens in transportation is the issue with legacy equipment. You need access to data on ALL machines, instantly. This IS possible - you don’t have to be left without insight.

And this insight can be shared with all employees. Gone will be the days spent updating pieces of paper between operators, or whiteboard KPIs. Employee engagement increases, turnover decreases and guess what? Factory floor productivity dramatically increases too. In some cases, just the simple act of replacing a wall based time clock punch, pays for the cost of implementing these shop floor tools, not to mention all the other upsides to digitizing your factory. There is a better way forward.

Paper logs, job tickets, manual processes between operators…these are last century practices that are hurting today’s profits. Old manufacturing processes coupled with the demands of today’s consumers for modern design including motion furniture is a recipe for disaster.

You know your shop floor needs to evolve. And the way to do that is to gather labor and machine insights as they happen. It won’t be good enough to know there was a problem three days ago, you need real-time facts now, so you can make adjustments to machines and operators today.

Real-time flexing becomes your way of functioning every day. Allowing you and your operators to work in this new way leads to more satisfied employees, working on projects that matter to your customers. And all of that progress leads to increased productivity and bottom line profits. A win for everyone.

Let’s connect, and get an overview of the issues you want to solve in transforming your factory floor. Get your demo booked today!